Sunday, May 31, 2015

3069 gets her levels sorted out

For a while 3069 had problems staying level - for a while it was thought that an air bag had failed. I thought one Sunday I want to get her out, sort this and the idea was to give her a wash and take her for a short run
Thinking it was a failed air bag, when I scrapped the Canberra Merc, I saved an air bag

Turns out it was not a failed air bag

The levelling valve had popped off
No need for the air bag then......





 It was these pictures from a couple of years ago that made me think 'hang on' since on the day we started her up - she was leaning in the opposite position with the nearside rear being down rather than up


After fixing the levelling valve

Post script to 2413's engine transplant

One thing 2413 had done for a long time...... every time the brakes were depressed, there'd be a hiss come from down the back near the engine bay
Turns out, it had been a air hose that had worn away.....

Another hose was sourced from ex 2202 - however it had previously been loose, under advice I cable tied it to the coolant pipe with a piece of floor rubber - also from 2202, so the rubber rubs away before the hose does 

2413 Progress part 2

In the last post I focussed on the interior of 2413, cleaning and decal removal (all that remains is the fleet numbers on the front header), this post is from more recent activities with 2413 - removing the red line.
A few years ago I purchased a box of caramel wheels from a auto paint supplier in Victoria with a view to using these to get the red reflective 3M tape stripe that 2413 and 3069 have, 1930 being in a private livery does not have the red line - indeed it has no vinyls at all!
3092 had a late life refurbishment which involved a repaint into the 2nd version of the Corporate livery that - there is no red line.

I started using the caramel wheel on the ozito electric drill I purchased just for this job, but ummm yeah drill wasn't happy, while it would work, sometimes, other times it would not, maybe I had left the drill too long or it wasn't happy at the end of two extension cords.
Anyway I was soon schooled - use a razor blade!
I soon found out progress was much quicker this way and the next weekend instead of using one of these

I went hardcore - made even lighter work of it all hehehe



Note the strips of red stripe on the ground very satifying


The front was the only spot I persisted with the caramel wheel

 View of the back - the line is still on the panel between the centre door and nearside corner because that one is to be replaced - it's the only spot where the corrosion over the wheel has turned the panel nearly to dust - on the nearside it's there, but still treatable. Also there is a deep scratch along the length of the panel (it would have been hidden by ads) which would need a fair amount of filling so with those two issues - easier to replace
Also the hatch below that panel will need to be rebuilt

The area below the drivers window also will be replace and the electrical hatch remade

A view of the offside

Now time to get high on thinners as I remove all the goo

Tuesday, May 19, 2015

2413 progess

Over the past few months I have been starting on preparation for paint on 2413, both inside and out.

First off I spent an afternoon cleaning the walls and ceilings in the bus, however there was about 7 years worth of dust that had blown in - I only really cleaned the front area when 2413 was transferred from Terrey Hills to Oakville in early 2010.
Then I started removing all the interior signs (decals)

Some of us don't have the time to remove decals before painting......
The original "Stand clear of inward opening door" decal painted over

The decal that would have been applied during it's Corporate refurbishment



After which, I started to remove things that had been added since the early 1990's at least. The ticket machine post next to the cab and the drivers console stand. As well as the cab door alarm (probably the last modification added to 2413 in 2004) this was removed by following the wiring from the magnet switch that had been installed in the cab door stop, back around the cash tray and to where the squark box was located. I unscrewed the dash and followed the cable back to where it appeared out of the main wiring harness - as thick as your wrist with who knows how many wirings all  bundled together. I cable tied the 'loose' wire to another cable tie and secured the dash again.

The black conduit was added when the STATS system went in, in the mid 1990's, STATS is basically the ticket system used by the STA since the mid 1990s through to today (TravelTen and lately MyZone tickets), although as I type this, now it sits beside the new OPAL system. I'm not sure whether or not I should remove the conduit or not - or leave it.

Here's the look of the drivers area after I had finished


Eventually I'll remove the cash tray and replace the STATS green machine cut out so it resembles how they were before the green machines were fitted - also the rubber on top needs replacing and thankfully that style is still available!

Finally here is everything I removed - I'll keep the green machine fixtures incase someone else wishes to refit them on another project - but as far as I'm concerned, they're surplus

2015 so far

So the last post ended with ex 2202 heading off to the scrap yard, here a few pics





Photo's Edward Parker
Unfortunately with scrap prices as they are and the PMC body being slightly lighter than the Ansair body of the Canberra Mercedes Benz - the return was nearly half what it was for the first shed I sent to scrap.

With the 'dead' weight former 2202 out of the way I have been able to get on with getting things done on 2413 as well as get other tasks done

1930 goes like a dream, I am waiting for the opinions of other guys who have driven her in the past to see their reaction - I think 1930 gives the other mkI from Wagga in the yard a run for it's money 

As a post script, here is 1930's old engine - complete with Wagga Wagga dust


Into 2015.......

Well it's now 2015 and things have moved along somewhat, to start off the year, 1930 received her reconditioned engine.
Also found out she needed one tyre replaced and two air bags had failed on the back axle, also that the muffler was more swiss cheese than anything else - needless to say these issues were fixed using bits and pieces off the Mercedes Benz O305's that have been joining my first shed on the trip to coming back to me as a razor - mind you all useful parts were removed before
Another issue, it would appear that the throttle dip on 1930 was disconnected by Fearnes, not sure why - with 1964 which received an engine rebuild by Fearnes - the throttle dip is gone, on 1930 it appears to be disconnected.
Lack of throttle dip means that the transmissions retarder does not come on, meaning more reliance on the vehicles brakes as opposed to having the transmission commence the slowing of the vehicle
E. Parker photo



1930 up on the stands prepped for surgery



















Out with the old one
E.Parker photo


Certainly greener than the other one!
A few more items to be reconnected and belts to go on
 In with the "new" well not as old










































After the other mkI in the group, former 1964 suffering some mechanical issues (first time since they were both purchased in 2007) instead of putting water into 1930 like I did with 2413 after it's transplant (only as a temporary measure) coolant went straight into 1930. I have still to go for a run in her though - other things have been happening since this was done.

2202 off to the scrappers

I was always going to send this one off to scrap - it has never run under it's own power and really if push came to shove, it's alot easier to have sheds that can be jump started and moved around than having to hook up a tow truck (or another bus) to the shed to move it around.
An opportunity arose as well when former 2350 was offered through a scrap dealer, it has already been stripped of seats and all it really needed was a good clean out - so most of the items stored in 2202 were moved into 2350, along with other items into former 2735 - their final positions in the yard are to be sorted out still